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R&D: the full cycle of research and experimental design work


Engineers and project managers hear the abbreviation R&D all the time, but in practice this abbreviation conceals a fairly complex system of work, from the first hypothesis in the laboratory to a finished prototype and a patent. Many teams make the mistake of treating R&D as a formality: “we need to do research so we can report to the customer” or “first we’ll build a prototype, and we’ll do the paperwork later.” This approach almost always leads to budget overruns, reinventing already known solutions, and problems with patenting.

In this article we will explain what research and development work is, what activities make up its cycle, how analysis is carried out before a project is launched, why laboratory research is needed, and what documents should be produced at the end. We will also show separately how R&D is connected with innovation and patent research, and why this connection should be built from the very start of a project rather than at the last moment.

R&D activities: what the research cycle includes

R&D activity is not a single type of work but a set of interrelated processes that together turn an idea into a finished technical solution. The Federal Law “On Science and State Science and Technology Policy” (Федеральный закон «О науке и государственной научно-технической политике») divides this activity into several levels: fundamental scientific research, applied scientific research, and experimental development. In practice, within a project these levels rarely exist separately; they merge into one another.

If we group the specific work a team performs as part of R&D, we get the following list:

  • studying scientific and patent literature, analyzing the existing state of the art;
  • formulating a scientific or technical hypothesis and setting the task;
  • theoretical calculations, mathematical and computer modeling;
  • laboratory experiments and testing hypotheses under controlled conditions;
  • designing the structure, developing schemes and design documentation;
  • manufacturing mock-ups, prototypes, and a pilot sample;
  • testing, measurements, collection and analysis of experimental data;
  • adjusting the technical solution based on test results;
  • preparing reporting, design, and patent documentation.

It is important to understand that research and development is not a linear conveyor where each stage is passed through once. A real cycle almost always involves going back: a failed experiment forces a review of the hypothesis, testing of the pilot sample shows that the design needs to change, and a patent search can adjust the technical solution even before it reaches the drawing. Therefore, R&D activity is better described not as a sequence of steps but as a system for verifying technical hypotheses, where each stage builds on the results of the previous one.

We have written in detail about the stages of this cycle, from setting the task to the finished product, in the article “R&D stages: how a project is carried out and developed from idea to result”. Here we will focus on what precedes the launch of a project and what happens after its completion.

R&D analysis before project launch

Before allocating a budget and assembling a team, every project manager must carry out an R&D analysis, that is, assess how feasible, achievable, and protectable the planned development is. Skipping this step is one of the most common reasons why projects are shut down halfway or end up with a product that cannot be brought to market.

A full-fledged analysis before the start usually covers several areas:

  • a feasibility study, that is, an assessment of the costs, timelines, and expected effect of the development;
  • analysis of existing technical solutions and patent research on the state of the art, to understand whether the team is creating something that has already been invented;
  • an assessment of the technological readiness of the area, that is, how mature the key components, materials, and technologies the project relies on are;
  • risk analysis: technical (the solution may not work), patent-related (the solution may infringe the rights of others), and market-related (the product may turn out to be in no demand);
  • an assessment of resources, that is, whether the team has the necessary equipment, competencies, and access to laboratory facilities.

Such analysis helps answer the main question: whether this development should be started at all and in what form. It is at this stage that the technical specification is laid down, the document that records the requirements for the future product and becomes the starting point for all subsequent work.

The purpose of conducting R&D

Before formulating the technical specification, it is important to clearly define the purpose of conducting R&D, otherwise the research risks turning into a process for its own sake. In practice, purposes usually fall into one of the following categories:

  • creating a fundamentally new product, device, or technology;
  • substantially improving the characteristics of an existing product;
  • reducing the cost of production or operation;
  • replacing imported components, materials, or technologies with domestic analogues;
  • increasing the competitiveness of a product in a specific market;
  • obtaining a result that can be protected by a patent and turned into a company asset;
  • meeting the requirements of regulators, standards, or the terms of a government contract.

The wording of the purpose must be measurable. “Develop a more efficient heat exchanger” is a direction, not a purpose. “Increase the heat exchanger efficiency by 15% while keeping the current dimensions” is already a task that can be verified experimentally and recorded in a report. The more precisely the purpose is formulated at the start, the easier it is later to assess whether the result has been achieved, and the easier it is to describe the technical solution in a patent application if the development proves to be patentable.

R&D and laboratory research

Laboratory research for R&D occupies a special place in the cycle: these are experiments carried out under controlled conditions before the solution moves to the level of a pilot sample or pilot production. The laboratory makes it possible to test a hypothesis on a small scale, at minimal cost and without risk to the final product.

Depending on the industry, laboratory research may include:

  • testing materials for strength and resistance to temperature, corrosion, and wear;
  • chemical and biological experiments, from synthesizing new compounds to testing biological activity;
  • electrical and electronic measurements, that is, checking circuits, components, and energy consumption;
  • modeling processes at a reduced scale before moving to industrial volumes.

The key difference between the laboratory stage and the subsequent tests is that what is verified here is the fundamental workability of the idea itself, not a finished product. It is at this stage that it becomes clear whether it is worth investing in developing design documentation and manufacturing a pilot sample at all. An error found in the laboratory costs a week of work and a small amount of reagents. The same error found after the pilot sample has been made costs months and a significant part of the project budget.

The results of laboratory research must be recorded in documents: test protocols, laboratory journals, and reports. This is not a bureaucratic formality: it is precisely such data that later confirm the technical effect in the R&D research report and can be used as evidence when preparing a patent application.

How R&D is connected with innovation and patents

R&D alone does not guarantee innovation. A development becomes an innovation only when a new technical solution reaches practical implementation: production, the market, or real-world use. This is exactly what separates research and development as a process from innovation as a result: one can conduct dozens of experiments, obtain interesting data, and never turn them into a product.

Innovation activity in R&D and research and development

Innovation activity in R&D is a broader concept than the research itself. It includes not only experiments and design but also the commercialization of the result: preparing for production, bringing the product to market, technology transfer, and licensing. In this chain, research and development serves as the source, the raw material from which a future innovation project is formed.

An important practical point arises here: for the result of R&D to be used in an innovation project, let alone sold or licensed, it must be legally clear. A development that accidentally repeats someone else’s patent cannot become the basis of a sustainable innovative product: sooner or later the right holder will make claims. Therefore, a patent clearance check is a mandatory step between a laboratory result and its transformation into an innovation.

R&D innovations: from the laboratory to a patent

The path from a laboratory discovery to a market product can be represented as a chain: hypothesis → experiment → technical solution → patent search → filing an application → protection document → implementation. At each of these steps, R&D innovations are checked from different sides: technical, economic, and legal.

In this chain, patent research solves two tasks at once. First, it shows whether the solution is really new and makes it possible to adjust the patent claims in advance to increase the chances of obtaining a patent. Second, it protects the company itself by reducing the risk that the result of many months of development cannot be used because of other parties’ valid patents. We described in detail how such a check is built in practice in the article “Patent research methodology: stages, GOST, and procedure”.

It is also important to emphasize here the link with technological readiness: the higher the readiness level of the solution, from a laboratory mock-up to an industrial sample, the more expensive any change caused by a discovered analogous patent becomes. Therefore, it is logical to carry out patent analysis not after R&D but in parallel with it, starting from the earliest laboratory stages.

What documents are prepared as a result of R&D

The result of R&D is not only a pilot sample or a new technology but also a package of documents without which the result is difficult to use, hand over to the customer, or protect with a patent. Depending on the industry and contractual obligations, the composition of the package may differ, but it usually includes:

  • the technical specification, the initial document with requirements for the development, prepared in accordance with GOST 15.016-2016 or industry equivalents;
  • the research work report, prepared in accordance with GOST 7.32-2017, which describes the purpose, methods, course of the research, and the results obtained;
  • an explanatory note and calculation and technical documentation substantiating the decisions made;
  • design documentation under ESKD, including drawings, specifications, and assembly diagrams;
  • the test program and methodology, as well as the test protocols of the pilot sample;
  • the patent research report, prepared in accordance with GOST R 15.011-96, which records that the development has been checked for patent clearance and patentability;
  • an acceptance certificate for the work performed, if R&D is carried out under a contract or a government contract;
  • if there is a protectable result, an application for a patent or another protection document.

Each of these documents performs its own task: the technical specification records the requirements, the R&D report proves that the research was conducted in a methodologically correct way, and the patent research report confirms that the result can be used without legal risks and, if necessary, protected as an object of intellectual property. The absence of any of these documents creates problems later: when delivering the work to the customer, when trying to patent the solution, or during a regulator’s review of the project.

Conduct patent analysis before the costly stage of R&D begins

R&D is not only the laboratory and the design bureau but also constant work with information: you need to know what has already been invented before you, what solutions competitors use, and where there is really room for novelty. Manual patent search takes engineers weeks, and without it the decision to launch a costly project is made almost blindly.

The AI engineer “POSINT” helps build analysis of the global state of the art directly into the R&D cycle: the service processes the description of the development, finds relevant patent analogues, assesses potential novelty, and generates material on the basis of which the engineering team can adjust the technical specification even before laboratory research begins.

Run a patent search with “POSINT” before the main stage of development begins: it is cheaper, faster, and reduces the risk of spending the R&D budget on something that has already been invented.

How “POSINT” helps carry out R&D faster and with higher quality

The most resource-intensive part of analysis before R&D and of project support is working with information: you need to understand what has already been invented before you, what solutions competitors and Russian developers use, and where there is really room left for novelty. Done manually, such analysis takes engineers and patent specialists weeks: you have to formulate search queries manually, review hundreds of patents in different languages, and manually compare patent claims with your own technical solution. Without this work, the decision to launch a costly project is often made almost blindly.

The AI engineer “POSINT” builds such analysis directly into the R&D cycle and takes on the most labor-intensive part:

  • processes the description of the development in natural language: there is no need to select complex patent wording and IPC codes in advance, the service itself converts the technical task into correct search queries;
  • analyzes the global state of the art: searches for relevant patents and applications not only in Russian databases but also in foreign ones, which is especially important for assessing novelty at the international level;
  • assesses the potential novelty and patentability of the solution, identifying the closest analogues and indicating exactly how the proposed development differs from them;
  • generates a structured report on the basis of which the engineering team can adjust the technical specification and the direction of laboratory research even before the main resources have been invested in the project;
  • shortens the preliminary analysis time from weeks of manual work by a patent specialist to hours, which makes it possible to launch R&D faster and with an already verified hypothesis.

This is especially valuable at the junction of the two stages discussed above: R&D analysis before project launch and laboratory research. The earlier the team learns about existing analogous patents, the cheaper it is to correct course: changing a wording in the technical specification costs almost nothing, whereas redoing an already manufactured pilot sample because of a missed patent means months of work and a significant part of the budget.

Run a patent search with “POSINT” before the main stage of development begins: it is faster and more accurate than manual analysis and reduces the risk of spending the R&D budget on something that has already been invented.